Field Guide / Tank Integrity

Chemical Tank & Secondary Containment Action Checklist

What to do the day an inspection report flags your tank — before "not fit for continued service" turns from paperwork into a decision nobody made.

Four real responses to a below-minimum-thickness finding — repair, remove from service, reduce fill level, or run as-is (only three of these are actually responses)
Why external readings alone aren't enough — what an internal inspection catches that repeated external UT checks can miss
How secondary containment is actually sized — by code and jurisdiction, not a copied rule of thumb
A complete, print-ready checklist for your next tank inspection review
Diagram: July 2025 Priority 1 tank finding, two more external checks with no internal inspection before catastrophic failure — three external inspections, zero internal in that window.
Built for plant managers, maintenance leads, and anyone responsible for a chemical storage tank with an open inspection finding.

Four Responses, Not Two

Most plants treat a below-minimum-thickness finding as binary — fix it now, or ignore it and hope. There's a real third option: reduce the tank's allowable fill level while a repair is scheduled, lowering hydrostatic stress on the thinned shell course. It's a documented interim measure, not a workaround — but it has to be decided and written down, with a name and a date attached, not left implied.

External Readings Confirm. They Don't Explain.

A second, third, or fourth external ultrasonic reading below minimum thickness tells you the problem is still there — it doesn't tell you how fast it's progressing, or exactly where the worst pitting sits. That's what an internal inspection is for. A tank with no documented corrosion rate can't have a real inspection interval calculated for it; the interval becomes a guess.

"Secondary Containment" Isn't One Number

Petroleum storage, hazardous waste tanks, and general chemical storage each have their own governing code — EPA's SPCC rule, RCRA's tank standard, or state/local fire code, depending on what's stored and where. The number that matters is whichever one actually governs your tank, not a percentage copied from a different facility.

This guide reflects LibertyCES's own specification experience as of September 2026. Every facility's actual requirements are set by its own governing code, permit, and engineer of record — confirm directly before acting.

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James Riggins

LibertyCES — Liberty Chemical Equipment & Supply

30+ years in industrial chemical systems, reviewing real process conditions before a part number ever gets recommended.

(559) 395-5500 ·[email protected] ·[email protected] ·libertyces.com