Field Guide / Tank Integrity
What to do the day an inspection report flags your tank — before "not fit for continued service" turns from paperwork into a decision nobody made.

Most plants treat a below-minimum-thickness finding as binary — fix it now, or ignore it and hope. There's a real third option: reduce the tank's allowable fill level while a repair is scheduled, lowering hydrostatic stress on the thinned shell course. It's a documented interim measure, not a workaround — but it has to be decided and written down, with a name and a date attached, not left implied.
A second, third, or fourth external ultrasonic reading below minimum thickness tells you the problem is still there — it doesn't tell you how fast it's progressing, or exactly where the worst pitting sits. That's what an internal inspection is for. A tank with no documented corrosion rate can't have a real inspection interval calculated for it; the interval becomes a guess.
Petroleum storage, hazardous waste tanks, and general chemical storage each have their own governing code — EPA's SPCC rule, RCRA's tank standard, or state/local fire code, depending on what's stored and where. The number that matters is whichever one actually governs your tank, not a percentage copied from a different facility.
This guide reflects LibertyCES's own specification experience as of September 2026. Every facility's actual requirements are set by its own governing code, permit, and engineer of record — confirm directly before acting.
There are four real responses: repair the shell, remove the tank from service, reduce its operating or fill level while a repair is scheduled, or take no action. The first three are legitimate engineering responses chosen based on how far below minimum the reading is, whether the corrosion rate is known, and how fast a repair can happen. The fourth is not a response — it's exposure.
No. External UT readings measure shell thickness from outside without an outage and are the right tool for routine monitoring, but they can't fully characterize localized internal pitting, floor corrosion, or coating breakdown the way an internal, out-of-service inspection can.
No — there is no single universal percentage. Petroleum storage falls under EPA's SPCC rule (40 CFR Part 112), hazardous waste tanks fall under RCRA (40 CFR 264.193), and most other chemical storage containment sizing is set by state or local fire code or the facility's own environmental permit. Confirm which code or permit actually governs your specific tank.
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James Riggins
LibertyCES — Liberty Chemical Equipment & Supply
30+ years in industrial chemical systems, reviewing real process conditions before a part number ever gets recommended.
(559) 395-5500 ·[email protected] ·[email protected] ·libertyces.com