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Case Study / Municipal Water Treatment

From Shutdowns to Sleepless Nights — to 365 Days of Flow

How Liberty Chemical Equipment & Supply helped a California municipal water treatment facility solve recurring calcium hydroxide slurry pump failures with a Graco SoloTech™ peristaltic hose pump. James Riggins specified the pump around the chemistry, the duty cycle, and the failure mode — not just the flow rate.

Quantified Benefits

What Changed After the Graco SoloTech Pump Was Specified

Clog shutdowns
10 / yr0

Recurring shutdowns tied to hardened calcium hydroxide slurry were eliminated in this documented operating window.

Downtime per clog
4–6 hrs0

Reversible operation and a simplified fluid path reduced the need for emergency line openings and manual clearing.

Labor avoided
$3,900–$6,500/yr

Based on 10 avoided incidents, 3–5 hours per event, and two technicians per response.

Uptime value protected
$30,000–$50,000/yr

Conservative estimate based on $1,000/hour across 30–50 hours of avoided annual downtime.

Graco SoloTech peristaltic hose pump field installation at municipal water treatment facility
"For a crystallizing slurry like calcium hydroxide, the winning design decision was not 'more force.' It was fewer places for the chemical to sit, dry, crystallize, and turn into a maintenance event." — James Riggins
Equipment Used

Featured Product in This Upgrade

Graco SoloTech peristaltic hose pump, official field installation photo
Graco SoloTech Peristaltic Hose Pump

Reversible hose pump architecture eliminating the crystallization clog failure mode.

View manufacturer →
The Problem

When Flow Stopped, Concrete Happened

A municipal facility used calcium hydroxide, Ca(OH)₂, for pH control. Its operating problem was simple and brutal: when the slurry stopped moving, it hardened like concrete inside the pump, hose, and valves. This caused repeated clog-related shutdowns, emergency cleaning, hose replacement, and maintenance overtime. Every outage created a static window — every static window gave the calcium hydroxide time to settle, crystallize, and lock the fluid path.

FAQ

SoloTech Calcium Hydroxide FAQ

Why does calcium hydroxide slurry clog pumps?

When flow stops, calcium hydroxide (Ca(OH)₂) slurry can harden inside the pump, hose, and valves — every static window gives the slurry time to settle, crystallize, and lock the fluid path.

Why does a peristaltic hose pump solve this better than the previous pump type?

Reversible operation and a simplified fluid path reduce the need for emergency line openings and manual clearing, directly addressing the hardening failure mode rather than just moving more flow.

How long does the hose last in this application?

Approximately 12+ months of hose life was documented in this calcium hydroxide slurry application.

Spec Review

Fighting a slurry that hardens between doses?

Send LibertyCES the chemistry, duty cycle, and current pump setup — James specifies around the failure mode, not just the flow rate.