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Industries / Battery Recycling

Battery Recycling & Black Mass Processing Equipment

The hydrometallurgical route for lithium-ion battery recycling — dissolving black mass in a leach solution to recover lithium, cobalt, and nickel — shares real equipment classes with ore leaching. Equipment and specification support only.

Why This Isn't a Generic "Mining" Cross-Application

The Same Duty Class, a Genuinely Different Feedstock

Battery recycling's hydrometallurgical stage dissolves spent lithium-ion cells ("black mass") in an acid leach solution instead of mined ore — but the fluid-handling problem is the same duty class covered on LibertyCES's hydrometallurgy page: abrasive, solids-bearing, corrosive leach liquor moving through pumps, valves, and piping that has to survive it. Four of Liberty's manufacturers have real, named products for this specific recovery/regeneration work, not just a general chemical-processing catalog match.

Real, Named Equipment

Four Confirmed Product Lines

01

Metal Recovery — Ion Exchange

Filter Pump's MR-SR Metal Recovery Chamber/System uses ion-exchange resin to recover up to 3 troy oz of precious metal per pound of resin from rinse/drag-out streams — a real, already-catalogued hydrometallurgical metal-recovery product, not a repurposed water-treatment part.

Confirmed: Filter Pump (Finish Thompson division)
02

Cyanide Regeneration Systems

Fil-Trek's piping division names "Cyanide Regeneration Systems" explicitly, with fabrication in Hastelloy C276/B3, Duplex 2205, Super Duplex 2507, Titanium, Zirconium Zr702, Inconel, Monel 400, Alloy 20, and AL6XN — the exotic-alloy range a black-mass leach circuit's regeneration loop actually needs.

Confirmed: Fil-Trek
03

Rare-Earth Element Recycling

Richter Chemie-Technik's own Industries page names "Mining & Ore: ... Recycling of rare earth elements" verbatim — a direct, vendor-stated hit for battery-material recovery, via lined sealless mag-drive pumps rated -60°C to +200°C.

Confirmed: Richter Chemie-Technik
04

Leach Solution Transfer & Metering

The same abrasive-leach-stream architecture used in ore leaching applies to black-mass leach liquor — peristaltic/hose pumps (Graco SoloTech, ProMinent DULCOFLEX) for solids-bearing streams, knife gate valves (AVCO 6100 Series) for isolation.

Confirmed: Graco · ProMinent · AVCO Valve
Honest Limits

What This Page Doesn't Claim

LibertyCES has not documented a named case study or vendor-published literature specific to a battery-recycling site — the equipment confirmations above are real, named products with mining/leach-duty ratings that transfer directly to this chemistry, not a marketing claim of battery-recycling-specific experience. If your project needs vendor-verified battery-recycling references, ask — we'll tell you honestly what exists.

Related

The Full Leach Circuit

Hydrometallurgy Equipment →Fil-Trek →Richter Chemie-Technik →AVCO Valve →Battery Recycling / Black Mass Leach Equipment Guide →Mining & Hydrometallurgy Bid Page →
FAQ

Frequently Asked Questions

What equipment does battery recycling / black mass processing need?

The hydrometallurgical route for lithium-ion battery recycling shares real equipment classes with ore leaching: ion-exchange metal recovery, cyanide/reagent regeneration piping in exotic alloys, rare-earth-element recovery pumps, and abrasive leach-solution transfer via peristaltic pumps and knife gate valves. See the equipment list below for the manufacturer confirmed for each.

Does LibertyCES supply a complete battery recycling plant?

No — LibertyCES supplies equipment and specification support for the fluid-handling side of a hydrometallurgical battery-recycling circuit (pumps, valves, tanks, piping, and instrumentation), never installation, construction labor, or engineering-of-record, and never a turn-key plant.

What is the difference between hydrometallurgical and pyrometallurgical battery recycling?

Pyrometallurgical (smelting) recycling uses high heat to recover metals; hydrometallurgical recycling dissolves battery material (often called "black mass") into an aqueous acid or leach solution, then recovers the target metals — lithium, cobalt, nickel — via solvent extraction, ion exchange, or precipitation. LibertyCES's equipment roster serves the hydrometallurgical route.

Specifying a battery recycling or black mass leach circuit?

Send LibertyCES the chemistry, concentration, and recovery target — we'll confirm the real equipment fit before you spec a model.

Ready to buy or need a fast answer? Call, text, or email James directly — (559) 395-5500 · [email protected].