California Industrial Water Treatment Case Study: Solving Hard Water with 25,000 GPD Softening & UV Disinfection

LibertyCES provides industrial water treatment systems in California designed to solve complex challenges across chemical processing, agriculture, and manufacturing. This case study highlights our work with a fertilizer production facility facing severe scale buildup, corrosion, and microbial contamination.

By deploying a custom-engineered chemical transfer system featuring ion exchange resin tanks, UV disinfection, and full SCADA compatibility, we ensured Title 22 water quality compliance, operational continuity, and regulatory peace of mind.

Industrial Water Treatment System Results – Before vs. After

❌ Before: Common Issues

  • Heavy Scale Buildup damaged pipelines and valves, reducing system life and increasing maintenance costs.
  • Low Efficiency from rising energy use, disrupted flow, and strain on pumps.
  • Inconsistent Water Purity caused batch inconsistency and failed compliance checks.
  • Manual Oversight required constant monitoring and intervention.
  • Production Downtime from recurring failures impacted throughput and product quality.

✅ After: LibertyCES Solution

  • Eliminated Scale using high-capacity softening resin tanks and UV disinfection.
  • Boosted Efficiency through optimized flow rates and energy savings.
  • Consistent Water Purity from multi-stage filtration and automated control.
  • Low Maintenance with SCADA-compatible smart automation.
  • Uptime & Compliance achieved with reliable microbial control and system reliability.
LibertyCES Water Softening System

LibertyCES installed 25,000 GPD softening system with UV disinfection for fertilizer client.